Boilermaker

4 years trainingMedium demandDeclining outlook
87
Very Safe

Automation Risk Score

Why Boilermaker is Very Safe

Boilermaker work resists automation because the equipment exists in industrial environments that vary enormously and require human judgment to navigate. Every boiler installation presents unique challenges—plant layouts differ, access constraints vary, and existing conditions rarely match original specifications after years of operation. Repair work requires assessing damage, determining appropriate repair methods, and executing repairs in positions and locations designed for human access rather than robotic systems.

The welding required for pressure vessels demands constant human judgment—adjusting for material thickness, joint position, environmental conditions, and real-time quality assessment. Boilermakers work on equipment that must contain tremendous pressures; flaws can be catastrophic, requiring human inspection and quality verification that goes beyond automated testing. The physical environment—climbing inside vessels, working in extreme heat, navigating industrial facilities—presents challenges that current robotics cannot handle.

Additionally, power plants and refineries operate on tight maintenance schedules during planned shutdowns; the coordination and problem-solving required during these intense periods requires experienced human teams.

Key Protection Factors

Physical EnvironmentHuman JudgmentCustomer Interaction

What Does a Boilermaker Do?

Role overview and daily responsibilities

Boilermakers construct, assemble, maintain, and repair boilers, closed vats, and other large vessels that hold liquids and gases in power plants, refineries, factories, and ships. The work involves reading blueprints and specifications, using rigging equipment to position heavy components, fitting and bolting together components, welding seams and joints using various welding techniques, testing vessels for leaks and weaknesses, and performing maintenance to extend equipment life.

Boilermakers work on massive industrial equipment—power plant boilers can be several stories tall—requiring them to work at heights, in confined spaces, and with heavy materials. The job demands expertise in multiple welding processes, knowledge of metallurgy and pressure vessel codes, and the ability to interpret complex technical specifications. Many boilermakers work on traveling repair crews, moving between job sites as maintenance needs arise.

The physical demands are significant, involving heavy lifting, awkward positions, and exposure to heat, noise, and hazardous materials requiring protective equipment.

Work Environment

Varied locations

Physical Demands

Light to Moderate

Key Skills Required

WeldingBlueprint ReadingRiggingMetallurgyPressure Vessel CodesPhysical StaminaSafety Protocols

Salary & Demand

Typical Salary Range (USD)

$48,000 - $108,000

Demand LevelMedium
Growth OutlookDeclining
Projected Growth-2% (2024-2034)

Source: BLS Occupational Employment Statistics, May 2024

Training Routes

Time to Qualify

4 years

Training Types

ApprenticeshipWelding CertificationASME CertificationTrade School

Business Opportunity

Boilermaking offers high wages for skilled practitioners despite projected industry decline. The median boilermaker earns around $73,000, with experienced journeymen on specialized projects earning $90,000-$120,000+.

While employment is projected to decline 2% due to reduced demand in traditional industries like paper manufacturing, significant work remains in power generation, petrochemicals, and shipbuilding. Repair and maintenance of existing boiler infrastructure provides steady work—installed equipment requires ongoing service regardless of whether new installations decline.

Specialized welding contractors serving power plants and refineries can build profitable businesses serving the maintenance needs of aging industrial infrastructure. The declining workforce as older boilermakers retire creates opportunities for those entering the trade to fill essential positions.

Travel work to different job sites is common, with per diem payments supplementing base wages.

Why Start a Business?

  • Higher earning potential than employment
  • Recurring revenue from maintenance contracts
  • AI-resistant customer relationships

Industry

🔧Construction & Skilled Trades
Investment Score8.5/10
View Industry

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Last updated: December 2025

Source: BLS Occupational Employment Statistics, May 2024

Data Sources & Methodology

Salary data: BLS Occupational Employment Statistics, May 2024. Figures represent median annual wages across the United States.

Automation Risk Score: Based on O*NET occupational analysis (47-2011.00) evaluating task complexity, physical requirements, social intelligence, and environmental variability. Methodology based on research from Frey & Osborne (Oxford, 2017).

Growth projections: -2% (2024-2034), based on BLS Occupational Outlook Handbook.

Learn more about our methodology